...all of the knife edges that I've seen by Hornets have all been based on ballistic trajectory, which creates a shallow arc as the maneuver is executed (Blue Angels included).
Well, that explains what I was doing wrong. Thank you, Jimi! I've said it before, and will again, my real-world Hornet experience is less then nil, so I probably make assumptions I shouldn't. Like a level, knife-edge or point roll. I completely believe you, of course, and will immediately return the rudder value to what it was. Having said that, it does seem like the rudders are a little "weak" in their authority. Even just trying to yaw slightly in level flight takes a full deflection. This may be perfectly normal for the F/A-18, but you'd think with
two immense control surfaces...Perhaps the way the FCS is designed, or even the airframe overall, limits their authority other than during turns. I just don't know. I'll try some crosswind approaches (within stated tolerances, naturally), and see how things go.
Parasite Drag: Great point. No I have not adjusted drag for stores just weight. I will take a look at what Peter has and make adjustments as necessary. I'm interested to know what method he used to calculate the drag values.
I believe he utilized the CS values, at least as a starting point. I know for sure the final (So far) NH version he put out has some notes on that in the aircraft.cfg. Glad I could shed some light on this little bit of this wonderful bird, though!
Just as a heads up, I will be executing my Change of Duty Station orders here in a few weeks. Will be leaving Virginia and heading out to Hawaii for the next few years. With that said, progress on the jet will be slowed for a bit due to the packing, moving and shipping of household goods. I'll try my best to correct the aforementioned problems and push out a "cleanup release" prior to leaving.
Take your time! Real life, where-ever that may be now, is vastly more important than a Sim, in my mind. I hope you have a great time in Hawaii. My family went there every year for vacation when I was growing up. It pays to have an airline pilot for your father

If you're any kind of surfer, try North Shore Kauai. It ROCKS!! No matter what you enjoy, have a good time there, though. Just beware, the cost of living is outrageous. Ohh, but the food is incredible, and once you're accepted, the people are wonderful. Just don't try to invade a beach "claimed" by locals. It can lead to some bad situations. Ask, before you swim, so to speak

I almost got an unaccompanied tour there as my last assignment, but I didn't want to leave my family for 2 years, so I got sent to Beaufort SC instead. WHY does the Corps pick horrible places for their bases???
Have a wonderful time, no matter what. It really is paradise. Total antithesis to what you've been used to in VA, especially as far as weather goes! I was lucky enough to spend a summer in Virginia Beach, going to school on a system I'd been working on for 5 years so I could get an official change of MOS. Had a great time. Challenged the course first week there, spent the rest doing whatever I felt like

Just had to maintain their training bench for them.
Pat☺